1-2-3-5tph palm oil production machine/palm oil pressing machine
Product DescriptionBrief introduction of whole 1-2-3-5tph palm oil production machine :
The main extraction steps are:
Sterilization section of 1-2-3-5tph palm oil production machine : The bunches are cooked with live steam for 90 – 120 minutes. Sterilization objectives are: Lipase enzyme inactivation, making fruits easily release from bunches, making fruits softer, making nut/pulp separation easier, and coagulation of proteins.
Threshing section of 1-2-3-5tph palm oil production machine: After bunches are cooked they are fed to the thresher which is a drum with holes in the side where bunches are centrifuged to separate the fruits. The bunch waste is incinerated and the ash, a rich source of potassium, is used in a compost.
Digestion section of 1-2-3-5tph palm oil production machine: Digestion is the process of releasing the palm oil in the fruit through the breaking down of oil-bearing cells. Fruits are lifted by a cup elevator to the top of the digester vessel. This vessel contains a live steam heating system and agitator shafts. The main aim during digestion is to break oily cells, in order to make oil extraction easier. This process takes 30 minutes at 90 – 100 ºC.
Pressing section of 1-2-3-5tph palm oil production machine: Pressing is made just after the material leaves the digestion vessels and it produces a slurry made of approximately 53% oil, 40% water and 7% solids and also a cake that consists of fiber and nuts. Method of pressing could be dry or wet. Dry method is oriented on squeezing the oil out of the mixture of oil, moisture, fibre and nuts by applying mechanical pressure on the digested mash. Wet method uses hot water to leach out the oil.
Clarification, Purification, and Packaging section of 1-2-3-5tph palm oil production machine : This step consists of separation of oil from impurities (water and fine solids) made in settling tanks and three phase decanters. Recovered oil is then purified in plate centrifuges and dried under 1-2-3-5tph palm oil production machine/palm oil pressing machine. Finally, the Extra Virgin Palm Oil is filtered to remove any remaining particulate matter and packaged in drums..
Sterilization: The bunches are cooked with live steam for 90 – 120 minutes. Sterilization objectives are: Lipase enzyme inactivation, making fruits easily release from bunches, making fruits softer, making nut/pulp separation easier, and coagulation of proteins.
Threshing: After bunches are cooked they are fed to the thresher which is a drum with holes in the side where bunches are centrifuged to separate the fruits. The bunch waste is incinerated and the ash, a rich source of potassium, is used in a compost.
Digestion: Digestion is the process of releasing the palm oil in the fruit through the breaking down of oil-bearing cells. Fruits are lifted by a cup elevator to the top of the digester vessel. This vessel contains a live steam heating system and agitator shafts. The main aim during digestion is to break oily cells, in order to make oil extraction easier. This process takes 30 minutes at 90 – 100 ºC.
Pressing: Pressing is made just after the material leaves the digestion vessels and it produces a slurry made of approximately 53% oil, 40% water and 7% solids and also a cake that consists of fiber and nuts. Method of pressing could be dry or wet. Dry method is oriented on squeezing the oil out of the mixture of oil, moisture, fibre and nuts by applying mechanical pressure on the digested mash. Wet method uses hot water to leach out the oil.
Clarification, Purification, and Packaging: This step consists of separation of oil from impurities (water and fine solids) made in settling tanks and three phase decanters. Recovered oil is then purified in plate centrifuges and dried under 1-2-3-5tph palm oil production machine/palm oil pressing machine. Finally, the Extra Virgin Palm Oil is filtered to remove any remaining particulate matter and packaged in drums.
Oil Extraction Losses: Empty bunches and solids from clarification are used as organic fertilizers on certified organic plantation. Fibers still have around 7% oil and shells are used in the boilers as fuel. As a result, all extraction mills are able to generate their own electricity by steam turbines. - See more at: http://www.palmoilextractionmachine.com/product/palm_oil_press_machine/red_palm_oil_extraction_process_438.html#sthash.xV8ikMPU.dpuf
The complete 1-2-3-5tph palm oil production machine pictures show:
1——palm fruit reception section:
2——palm fruit sterilizing section:
3——palm fruit threshing section
4——palm fruit pressing section
5——crude palm oil clarifocation section
6——final oil storage and transportation section
Other information:
It has advanced design, convenient operation, high output, strong compatibility and high efficiency. The series products combine both refined traditional technology and scientific research, so that the products can satisfy marketing request and users' benefit. Their machines have been establishing a good reputation in China and around the world.
Raw material
Raw material |
Oil content |
Peanut |
44-55% |
Camellia |
58-60% |
Castor seed |
50-70% |
Soybean |
18-21% |
Cotton seed |
33-40% |
Rapeseed |
33-40% |
Sesame seed |
45-50% |
Sunflower seed |
40-50% |
Rice bran |
18-20% |
Safflower seed |
29-45% |
Corn embryo/germ |
30-40% |
Walnut |
40-65% |
Flaxseed/Linseed |
29-44% |
Palm seed |
50-55% |
Coconut |
35-45% |
FAQ
1. Besides palm oil production line, What our other machines can do?
We have pressing machine, solvent extraction machine, and refinery machine, our press/expeller can get cold pressed oil or hot pressed oil from peanut, sunflower seeds, corn germ, cotton seeds, soy bean, rapeseeds and other oil crops; our solvent extraction line can extracte oil from various cakes by solvent(leaching),like soy cake, peanut cake, sunflower cake and others; Our refining machine can help you get refined oil(decoloring oil, degumming oil, deacid oil), 1st to 4th grade cooking oil as your requirements.
The biodiesel machine can produce International standard biodiesel, like EN14214 standard, ASTM 6751-03 standard, DIN V 51606 standard.
2. What's your factory's ability, which kind of machine do you manufacture?
We can produce all kinds of edible oil machinery, which includes palm oil production machine, peanut oil, soybean oil, cotton oil, sunflower oil, corn oil, rice bran oil and other kinds of edible oil.
The whole line includes oil press line, oil extraction (solvent) line, oil refinery line, palm oil fractionation line, sunflower oil dewaxing line, decoloring process, deodorization process and others.
We can produce biodiesel plant/equipment/machines also. On the other hand, our factory developed ourselves, import many advanced technology to strengthen ourselves and ensure our customer's right.
3. Why always choose Doing?
A. More than 40 years’ manufacturing experience.
B.26 technical engineers research on new efficient processing craft and instruct manufacturing and installation work.
C.76 technicians in our professional installation team with rich and mature installation and training experience.
D. CE & ISO9001&BV&TUV certificate
Company Information
Doing Group is a professional manufacturer, we can produce all kinds of edible oil machinery, which includes palm oil extraction machines, peanut oil, soybean oil, cotton oil, sunflower oil, corn oil, rice bran oil and other kinds of edible oil.
If you are interested in 1-2-3-5tph palm oil production machine, please feel free to contact me.
1-2-3-5tph palm oil production machine/palm oil pressing machine
Jinan Joysun Machinery Co., Ltd. toujours adhérer à l'utilisateur de faire une conception minutieuse des exigences de qualité des produits, offrent des solutions spécifiques, la fabrication de précision après consensus.Jinan Joysun Machinery Co., Ltd. par l'exploration et la pratique continue, a mis au point un faible investissement, rendement élevé, de faibles coûts d'exploitation, de haute qualité des produits, des avantages de contrôle de facilité d'utilisation, non seulement des avantages « clairvoyante », mais aussi devant le pied.
1-2-3-5tph palm oil production machine/palm oil pressing machine Les transformateurs d'huile de noix de coco conventionnels utilisent de l'hexane comme solvant pour extraire jusqu'à 10% d'huile de plus que ce qui est produit avec seulement des broyeurs rotatifs et des expulseurs. 1-2-3-5tph palm oil production machine/palm oil pressing machine puis raffiner l'huile pour éliminer certains acides gras libres afin de réduire la susceptibilité à la rancidification. D'autres procédés pour augmenter la durée de conservation comprennent l'utilisation de coprah avec une teneur en humidité inférieure à 6%, la teneur en humidité de l'huile inférieure à 0,2%, chauffe l'huile à 130-150 ° C (266-302 ° F) et l'ajout de sel ou d'acide citrique .