European technology fully automatic perfect corn flakes crispry oat flakes baby cereal production line machinery
Fully automatic Kelloggs corn flakes and baby breakfast cereal machine manufacturing plant
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Brief introduction and functions of corn flakes processing line:
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Breakfast cereal corn flakes production line is a fully automatic producing line which is developed from that
DG combined with European advanced technology.The corn flakes processing line uses crn flour,oat,buckwheat,etc
as raw material , can intensify vitamin and mineral substance.It also can add little cocoa and powdered sugar,add water
mix evenly with twin screw extruder to accomplish cook curing,pelleting etc process.Then through pressing,toasting ,
coating etc technological process ,it can produce sweet taste or salty crispy instant breakfast cereals corn flakes.
It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing,
low shaping rate,poor taste and so on.
Scientific manufacturing rechnique ,can keep the nutritional ingredient of the cereals and natural flavor in good contidion .
Reasonable equipments collocation adn realize process contrl ensure high quality an delicious conr flakes production.
The processing line not only reduces costs by improving efficiency ,but also improves market competitiveness.
This production line is a Multifunctional and muti-purpose production line.
It not only can produce different shapes breakfast cereal corn flakes ,but also can produce corn puffed
snacks food, pet food ,artificial rice etc which not need to add any additional equipments.
Technical processing flow:
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Raw material mixing→elevating→extrusion→vibrating cooler→flakes pressing→vibrating cooler→Pre-drying→
→High temperature drying→sugar coating and flavoring→drying→cooling→packaging
Machines:
1.Raw material mixer 2. Fully automatic Kelloggs corn flakes and baby breakfast cereal machines conveyor 3. Twin screw extruder 4.Water injector
5.Vibrating cooler 6.Blower conveyor 7.Flakes presser 8.Roasting oven
9.Belt elevator 10.High temperature roaster 11.High temperature flavoring machine
12. Extended roasting oven(intense version) 13.Vibrating and cooling cnveyor
Final shaps: star ,moon,letter,ball ,ring,letter shapes etc.
Various capacity:100-150kg/h,200-250kg/h ,300-400kg/h
Our service and turnkey solution:
1.Consultation service before, during, and after sales
2.Project planning and design service;
3.Debugging of equipment until everything is functiona
4. Management of equipments' long distance shipping from seller's factory to the named place by buyer;
5.Training of equipment maintenance and operating personally;
6.New production techniques and formulas;
7. Provide 1 year complete warranty and life-time maintenance service.
We are realiable Popcorn machines manufacturer with CE ISO CIQ certificated:
Specifications
corn flakes production line
Corn flakes machine
1. corn flakes twin screw extruder
2. Flakes, cereals, snacks machine
3. Corn flour as raw materials
Corn flakes machines, breakfast cereal machine
1. Description: Corn flakes are a popular breakfast cereal manufactured by twin-screw extruder or single screw extruder through the treatment of flakes of grain, served with milk and marshmallows, were a very popular food among the families.
2. Raw materials: adopts maize,wheat,oats, corn flour as raw materials
3. Products: This line can be used to produce corn flakes, breakfast cereals, snacks by adjusting the moulds from extruder
4. Capacity: 150kg/h, 200-300kg/h,400-500kg/h
5. Machines Materials: All the machines are made by stainless steel
5. Features:
No.1: Production Flow-chart
Raw material mixing→ mixed material elevating→extrusion process→librating cooler→ single drum →air conveyer →presser →librating cooler→air conveyer →dryer →librating cooler →air conveyer→high temperature oven →librating cooler →elevator→sugar sprayer→dryer →cooler
No.2: characteristics of corn flakes production line
This processing line is developed and improved on the base of Italian technology. Its working standard can compare to European machines
1.Twin screw extruder is the host machine in this line. The unique design of twin screw is an innovating idea of our engineers; it guarantees the success of the extrusion process.
2.corn flaker
is an important part of this line; the design makes sure high quality products can be produced. It contains a material distributor for avoiding materials geminated. The two rollers for pressing materials are made of high rigidity metal. It also has automatic chilling system and can be adjusted very easily. This equipment is easy using and highly automated.
3. The corn flakes roaster or Hot air heater
which is a new idea of processing corn flakes. This technique is by using high temperature airs centralized heat and circulating flow to process corn flakes quickly and easily. This method is also less power consumption. This innovating idea makes this processing line one step ahead of our competitors who are still using salt heater to do the job. There are many disadvantages using salt as a medium to puff corn flakes such as salt powder will be covered on the corn flakes, more power consumption and long time processing.
corn flakes roaster : by using high temperature air (300-400°C) to heat materials in a short time in order to make them more puffed. The reason for using high temperature air is that materials can be heated evenly and quickly, also the air can be used in a cycle.
This corn flakes roaster is a key equipment in the corn flakes line, its core technology is from Italy, Air Heater using high temperature air as medium to expand the corn flakes evenly without any pollution. As some manufactures are still using salt as the medium to expand corn flakes, in that way the taste of the corn flakes will be corrupted by the salt and the corn flakes can not be puffed evenly the taste is crunchy, also during using salt as the medium for expanding products will have lots of fogs out of the machine and it can rust other steel equipments.
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Fully automatic Kelloggs corn flakes and baby breakfast cereal machines machinery are professional corn flakes machinery manufacturer, and professional food extruder machinery leader.
Fully automatic Kelloggs corn flakes and baby breakfast cereal machines sont obtenus à partir d'une variété de graines, de céréales et de noix. Les types les plus communs de graines et de noix oléagineuses sont le canola, la ricin, la noix de coco, le maïs, la graine de coton, la moutarde, l'olive, le palmiste, l'arachide, le colza, le carthame et le tournesol. D'autres spécialités majeures sont obtenues à partir d'amande, d'avocat, de noix de cajou, de pépins de raisin, de jatropha, de noix de pécan, de pin, de karité et de noix. Il y a littéralement des centaines d'autres graines et écrous qui sont disponibles régionalement autour du monde. Le nouveau type automatique Fully automatic Kelloggs corn flakes and baby breakfast cereal machines presse de germe de blé / huile de germes de maïs presse / huile d'olive à vendre est un prix raisonnable pour diverses graines oléagineuses, telles que avocat, olive, noix de coco, soja, sésame, graine de tournesol, arachide, fève de cacao, graine de colza, moringa et ainsi de suite
Jinan Joysun Machinery Co., Ltd. par l'exploration et la pratique continue, a mis au point un faible investissement, rendement élevé, de faibles coûts d'exploitation, de haute qualité des produits, des avantages de contrôle de facilité d'utilisation, non seulement des avantages « clairvoyante », mais aussi devant le pied.