Stainless steel bulk corn flakes cereal making machine
Product DescriptionCorn flakes/breakfast cereal is one kind of crispy food, with the advantage of hard to be steeped broken and strong grain taste. It is the crispy flake which is made from corn meal and the other grains powder. The production line includes mixing, extruding, flaking, drying, high temperature baking, flavoring and cooling. It can be eaten like snack, and be eaten with milk or coffee as well. By changing moudles and production process, this production line can make different shapes of puffed food. Such as ring, ball, flake, star, letter etc.
Production line features
1.Corn flake processing line has wide raw materials application range.
2.Our corn flake processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel.
3.The raw material of screws is 38CrMoAl.This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.
4.Our twin-screw extruder has self-clean function.
5.Our corn flake processing line automation degree is high, it need only 2-3 workers to operate.
Output:
| TSE65 | 100-150kg/h |
| TSE70 | 200-250kg/h |
| TSE85 | 300-500kg/h |
Production process
Raw material treatment---Mixing---Extruding---Flaking---Drying---High temperature baking---Sugar spraying &flavoring---Second drying---Cooling---(Paking)
Equipment flow
Mixer---Screw conveyor---Extruder---Vibrating feeder---Drum-type dryer---Air conveyor---Flaking machine---Air conveyor---Dryer---Hoister---Vibrating feeder---High-temperature inflated oven---Sugar sprayer &Flavoring line---Dryer---Cooling machine---(Packing machine)
Technical Parameter
Name |
Model |
Output (KG/H) |
Installed power(KW) |
Actual power (KW) |
Dimension (MM) |
Motor Note |
Mixer |
BF-| |
25KG/Time |
3 |
2 |
950*650*1060 |
|
Screw conveyor |
SL-| |
100-200 |
0.75 |
0.5 |
3100(Pipeline) |
|
Twin screw extruder |
TSE65-||| |
100-150 |
35 |
20-25 |
2600*870*1950 |
22+0.37+0.75+0.75(KW) |
Vibrating feeder |
ZS-2 |
100-300 |
0.25 |
0.2 |
1530*750*740 |
|
Drum type dryer |
|
100-250 |
4.75 |
4 |
2420*780*1420 |
0.75+0.5*8(KW) |
Air conveyor |
FS-0.75 |
100-300 |
0.75 |
0.5 |
Mating |
|
Flaking machine(double staffs) |
YP-| |
100-300 |
7.5 |
7 |
1200*900*1800 |
|
Dryer |
KX-3-5 |
100-200 |
27 |
18 |
5200*1300*2200 |
0.75+0.5*54 |
Hoister |
TS-| |
100-300 |
0.55 |
0.5 |
1870*750*1460 |
|
High temperature inflated oven |
KL |
100-250 |
78 |
70 |
4000*800*2400 |
|
Hoister and flavoring machine |
ZTTW |
100-300 |
1.12 |
1 |
2300*600*1700 |
0.75+0.37(KW) |
Single roller |
DGT |
100-300 |
0.75 |
0.5 |
2420*780*1420 |
|
Oil spray |
|
|
0.37 |
0.3 |
940*630*750 |
|
Cooling machine |
LQ-| |
100-300 |
1.23 |
1 |
5300*1200*1500 |
0.75+0.12*4(KW) |
Main machine description
|
Item:Twin Screw Extruder Model:TSE65-III Output:100-150kg/h Installed power:35kw Actual power:20-25kw Size:2600×870×1950mm Function:Extruded the material by the twin screw. Description:Equipped with full automatic visible temperature control system. |
|
 |
Item:Flaking machine Model:YP-I Output:100-150kg/h Installed power:7.5kw Actual power:7kw Size:1200×900×1800mm Function:Change the shape. Description:Turning the corn ball to corn flakes. |
|
Item:Dryer Model:KX-3-5 Output:100-200kg/h Installed power:27kw Actual power:18kw Size:5200×1300×2200mm Function:Removing water and drying Description:Heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy). |
|
|
Item:High-temperature inflated oven Model:KL Output:100-200kg/h Installed power:78kw Actual power:70kw Size:4000×800×2400mm Function:second extruded the corn flakes Description:High temperature baking
|
|
Item:Dryer Model:KX-3-P Output:100-200kg/h Installed power:27kw Actual power:18kw Size:8500×1300×2050mm Function:Drying and baking the sugar, making the products more crispy. Description:Baking the corn flakes |
|
Our service
1.The warranty period is one year.
2.Our service is turn-key mode, which includes installment, debugging and train.
3.Supply quick-wear part and general tool.
4.Supply the basic formula of raw materials.
5.We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.
6.We provide spare part for free delivery with the processing line. Such as electricity button, barrel heater, mould, motor belt etc.
The use instruction of Twin Screw Extruder
Twin-screw extruders are equipped with full automatic visible temperature control system.
Main parts of the converter
Use: Control extruder Converters brand: Delta (Taiwan)/ LS (Korea)
Converters quantity: 2 (main motor, cutter) Electric devices brand: CHINT (CHINA)
Heating control panels quantity: 3 On & off switches quantity: 8
Emergency stop button quantity: 1 Main body material: Spraying plastics steel
Converter working flow: Oil pump on button---Main motor on button---Feeder on button---Cutter on button
The extruder machines in our factory.We can provide the moulds to produce kinds of products according to your requirements. Corn Flakes Production Line Can also produce Breakfast Cereals and Puffed Corn snacks food by changing the mould,Following are photos of Breakfast Cereals and puffs snacks.
The machine show
Samples Description
Corn flake is a crisp food, which is one kind of breakfast cereals. Corn flake has the advantages of good rehydration performance, silky mouthfeel and aroma taste. It can be eaten directly, or eaten with water, milk, yoghourt, coffee together.
Raw materials: corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.
Humidity: the moisture is no more than 10%.
Shapes: round, oval, fingernails. (Change moulds to make all shapes unfilled snack.)
Sizes: (1) diameter: up to 25mm (2) thickness: user-defined.
Company Information Jinan Stainless steel bulk corn flakes cereal making machine Machinery Co., Ltd. is a professional manufacturer of extrusionmachinery.Over eight years of continuous efforts, we have employed high-quality talents in engineering design and food technology. We have ISO9001:2008 and CE certificates, and pass SGS and TUV inspections.We are committed to making efficient extrusion machinery, twin-screw extruders, single-screw extruders, breakfast cereal and instant food (corn flakes, nutritional powder) production lines, snacks (fried, sandwiched snacks) production lines, pet food and fish food production lines, histone production machinery, modified starch production lines, bread crumbs production lines, experimental twin-screw extruders, and reproduced nutritional rice production lines, as well as R&D, production and distribution of packaging machinery. We offer you with the fruit of outstanding extrusion technology. High efficiency, high quality and high performance constitute our core competitiveness.Based on our powerful R&D ability, manufacturing skill and perfect service system, we have served the clients in 42 countries, and obtain their high praise.
1.Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.
2.We can supply fumigation package and certificate.
Contact us
Don't hesitate to contact us.
Stainless steel bulk corn flakes cereal making machine Feng
Mob/Wechat/Whatsapp:0086 15688892880
Jinan Joysun Machinery Co., Ltd. est une grande entreprise par actions, axée sur la production d'Stainless steel bulk corn flakes cereal making machine, intégrée à la recherche scientifique, à la production et aux ventes. La société est située dans la zone industrielle de Shandong salut-technologie, couvre une superficie de 50.000 mètres carrés, avec 15.000 mètres carrés deux standard usine industrielle lourde, plus de 160 ensembles toutes sortes de traitement des métaux de grande et moyenne taille, soudage, équipement d'assemblage .Jinan Joysun Machinery Co., Ltd. attache une grande importance aux échanges techniques et à la coopération internationale, a présenté la technologie de pointe sur et artisanat des États-Unis, Allemagne, Australie et autres pays, établit les lignes de production avancées internationales AAAA et base d'essai moderne de première classe.
Jinan Joysun Machinery Co., Ltd. basé sur une forte résistance technique, l'amélioration des méthodes de détection, excellent système d'assurance qualité pour assurer que « la qualité d'abord, le premier client », responsable de l'installation et la mise en service, les services techniques et des produits de formation technique, après l'installation est terminée je vais 9999999 techniciens vos opérations de production de l'entreprise du personnel de l'équipement de formation professionnelle et technique et des démonstrations en direct.