recycling waste vegetable oil to biodiesel plant

Recycling waste vegetable oil to biodiesel plant

1. waste vegetable oil to biodiesel plant brief introduction:

The Biodiesel Technics we adopt at present is Glycerol Esterification.

This set of treatment process is a new technology as well as the latest development of our company. This process could meet the high quality standards of biodiesel with advantages such as: quick

reaction, high conversion rate, get rid of the sulfuric acid as catalyst and the sulfur content can reach

less than 10ppm,petty corrosion to the equipment, and no waste water, etc. This research of the

process broke the history of no European standard only GB standard.

Raw material can be waste plant oil, waste animal fat, waste cooking oil, the waste oil be processed and recycling to the bio-diesel for fuel.

2. Process of waste vegetable oil to biodiesel plant

Production process has four steps: Pre-treatment, Esterification, Trans-esterification, Biodiesel distillation.

1). pre-treatment

Before esterification reaction, the raw material waste oil must be filtered, fine filtration and drying process, until we get the standard oil as raw material which has the same physical properties.

2). Esterification

Esterification is mainly reaction between free fatty acids and glycerol, generating triglycerides and water while small amounts of monoester and diester are generated.

3). Trans-esterification

Features of interactive turbulence tube reactor: interactive turbulence tube reactor: the device achieves continuously production of esterification and trans-esterification and improves the level of automation of the production process; the continuous reaction can be fully realize at low temperature and pressure, high efficiency, easy installation, easy operation, low energy consumption, the reaction of control can be achieved online, etc, many other advantages.

4). Biodiesel distillation

Biodiesel distillation device for a multivariate adaptive bypass reduced pressure distillation device, inthe condition of recycling waste vegetable oil to biodiesel plant distillation of crude methyl/rectification. Process for cold material with top of

gas phase composition to heating of heat transfer firstly, heat transfer materials through the heater

heating again after the temperature meet the process requirements and then into the reactor to

distillation or rectification, (rectification control reflux ratio),the tower of the gas phase material after

heat condensation, the principal component into the receiving tank, light component via to overhead

condenser under certain technological conditions entered into a receiving tank after cooling, the

components of the effusion dish into a receiving tank, the bottom black feet by the pumps.

waste vegetable oil to biodiesel plant

3. Critical process in our waste vegetable oil to biodiesel plant

Methanol esterification process

1. Atmospheric esterification with powerful ultrasonic cavitation technology (patent), its characteristic

is using atmospheric pressure esterification, ester exchange, cooperate with our original powerful

ultrasonic cavitation technology scheme, shorten the reaction time for two-thirds of the time, relative to save a lot of energy and human resources. Turbulent flow in the process with interactive type tubular reactor (patent) continuous reaction with the back of the continuous

distillation process, the implementation behind the whole process of continuous, and ensure the

quality stability.

2. The gas phase methanol esterification (patent) integration of reaction and separation process,

continuous reaction with interactive turbulent flow type tubular reactor. In front of the esterification of

methanol feed continuously, intermittent feeding of material, the entire process semi-continuous; At the back of the ester exchange and refined completely continuous. Ester exchange

reaction with independent research and development of turbulent interactive tubular reactor, and the

present domestic only one USES the new equipment, can completely realize the continuous reaction under atmospheric pressure at low temperature, high conversion efficiency.

Process for the glyceride

This set of treatment process for our new development of new process. This process can meet the

high quality biodiesel standards, has quick response speed, high conversion rate, get rid of the

sulfuric acid as catalyst, sulfur content can reach 10 parts per million, the advantages of small

equipment corrosion and no waste water discharge, the process of research, broke the biodiesel

only gb without the mark of history. Its advantage is: The process for our company the latest

development of new process, is based on our domestic could implement new biodiesel standard

specified by the program. The advantages of this process:

1. Completely out of sulfuric acid as catalyst, thoroughly get rid of the problem of equipment for

sulfuric acid corrosion.

2. As a result of not using sulfuric acid as catalyst, the products meet the sulfur content of the

European Union standards;

3. As a result of not using methanol react with free fatty acid and methanol in the water will not exist,

reduced the investment of equipment;

4. Because of without the use of inorganic acid, acid water acid slag emissions greatly reduced.

Interactive turbulent tubular reactor-------our patent product

Purpose: interactive turbulent tubular reactor is a device used to the ester exchange reaction

Characteristics: It’s is the patent product of our company, is also the only one that USES the material

to the current domestic mass transfer, completely changed the traditional reaction kettle type unstableproblem, get a unified quality standard products, significantly shorten the reaction time, even if stop

feeding, feeding system of the reactor material still does not affect the mass transfer effect, so that

improve the efficiency.This device implements the esterification and transesterification of continuous production, improves the automation level of production technology;Can completely realize the

continuous reaction under atmospheric pressure at low temperature, high conversion efficiency, easy installation, easy operation, low energy consumption, the degree of reaction can realize on-line control, and many other advantages.

Cooling water recycling equipment in the biodiesel plant

workshop of our biodiesel plant factory showing:

Handling capacity:5t-300t per day

Warranty:12months after machine received

Working form: continuous

Machine working site available for visit!!

Our company regards the product quality as the life of our enterprise. Our products have already passed relevant International Quality Management System Certifications. Our products are exported to clients across the world. We adopt highly abrasive materials and advanced processing technique, making the devices have long life span and wearproof performance. We have won a great reputation at home and abroad.

If you want to learn more about assembling biodiesel plant, welcome contact us, we'll provide profesional guidance for you.

Jinan Joysun Machinery Co., Ltd. professionnels de R & D de grains entiers, des équipements de raffinage de l'extraction du pétrole, du matériel de raffinage du pétrole partout dans le pays et exportés vers le Vietnam, l'Inde, la Russie, Hong Kong, Taiwan et d'autres endroits. Hong Renbing plus hospitalier pour « l'innovation scientifique, l'intégrité et durable, la qualité première, les services aux doués « philosophie d'entreprise, dédiée à vous fournir pratique, avec des prix compétitifs et de qualité et un service efficace 0,Jinan Joysun Machinery Co., Ltd. plate-forme de test disponible à tout moment Vous êtes invités à prendre les essais et discuter de la coopération!
Meanwhile recycling waste vegetable oil to biodiesel plant particles adjacent the screw will rotate along with screw's rotating, causing every particle adjacent the screw will rotate along with screw's rotating, causing every particles insides the chamber to posses different speed. Therefore, relative movement among particles creates heat which is necessary during manufacturing because of helping protein change properly, damage cold oil ,decrease plasticity, decrease oil, elasticity, resulting in high oil productivity.
hydraulic oil press machine, High oil yield sesame hydraulic oil press 45kg, also knowed as recycling waste vegetable oil to biodiesel plant, hydraulic oil press, oil extruder, oil mill, which adopts hydraulic principle to produce pure and assured edible oil. The whole cooking oil expelling process is visible and needs only about 5-7 minutes; is quite suitable to individual households and small oil mills in the countryside due to its little room occupancy and high pressing speed.It is available to sesame, recycling waste vegetable oil to biodiesel plant walnut kernels, pumpkin seeds, kiwi seeds,tea seeds and almonds,etc.