puffed snack machine

puffed snack machine

1. Expanded puffed snack machine

Expanded puffed snack machine is a kind of new foods, which was made since 1960s. It is also called extruded food, puffed food or leisure food. It adopts low moisture cereals, tuber crops and beans as raw materials. After being inflated and heated, its volume is expanded. It leads to the change of its organization structure. This food is multihole, fluffy and crispy, which is one of the most popular foods in the world.

2. Expanded puffed snack machine samples introduction

2.1 Raw materials: corn meal, wheat flour, rice flour, corn starch, sugar, palm oil, cocoa powder, wheat bran, vitamins, minerals, food color etc.

2.2 Humidity: the moisture is no more than 10%.

2.3 Shapes: stick, ball, ring, flower, star, animals etc. (can be customrized).

2.4 Sizes: (1) diameter: up to 25mm (2) length: user-defined.

3. Expanded puffed snack machine processing lines description

3.1 Expanded puffed snack machine processing lines features

3.1.1 Capacity range is large: our expanded puffed snack machine processing lines capacity range is from 100kg/hr to 2500kg/hr.

3.1.2 Expanded puffed snack machine processing line has wide raw materials application range.

3.1.3 Our expanded puffed snack machine processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

3.1.4 Our twin-screw extruder has self-clean function.

3.1.5 Our extruders, dryers and cutting machines (if any) are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, puffed snack machine etc.).

3.1.6 Our expanded puffed snack machine processing line automation degree is high, it need only 2-4 workers to operate.

3.1.7 The production factors can be quantized and controllable.

3.1.8 We can custom-make all the machineries for expanded puffed snack machine processing line as per users’ requirement. We supply OEM goods.

3.1.9 Most of the expanded puffed snack machine don’t need separate cutting machine.

3.1.10 All the materials touching food is food grade.

3.1.11 Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.

3.2 Expanded puffed snack machine processing line work flow

3.2.1 Work flow: Raw material treatment---Extrusion---(Cutting)---Drying---Flavoring---Packing & Detection

3.2.2 Machineries description in each process

3.2.2.1 Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer, dry powder type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.

3.2.2.2 Machineries in extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.

3.2.2.3 Machine in cutting (option): different cutting machines. For example: long stick cutter, pillow cutter etc.

3.2.2.4 Machineries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy) or steam (from boiler). It is up to users’ local power situation.

3.2.2.5 Machineries in flavoring: (1) Flavoring hoister, used for hoisting puffed snack machine and adding seasoner. (2) Oil sprayer, used for spraying oil on the surface of expanded puffed snack machine, make sticking seasoner easier. (3) Single drum, used for mixing expanded puffed snack machine and seasoner (ancilpuffed snack machine use with flavoring hoister). (4) Double-drum, used for adding seasoner, and mixing it with expanded puffed snack machine.

3.2.2.6 Machineries in packing & detection (option): (1) Cup type packing machine, used for packing puffed snack machine with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing puffed snack machine with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.

3.2.2.7 The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, vertical type bucket elevator, Z type bucket elevator, puffed snack machine suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening puffed snack machine and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product. (4) Boiler (option), used for supply steam to conditioner, extruder and dryer. Its power source (electricity, gas, oil) is due to user’s local power situation.

4. Twin-screw puffed snack machine extruders’ models and parameters (heated by electrical rings)

5. Packing and delivery

5.1 Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.

5.2 We can supply fumigation package and certificate.

6. Service

6.1 The warranty period is one year.
6.2 Our service is turn-key mode, which includes installment, debugging and train.
6.3 Supply quick-wear part and general tool.
6.4 Supply the basic formula of raw materials.
6.5 We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

7. Company profile

8. Our honors

9. Who am I?

Keywords: puffed snack machine, puffed snack equipment, puffed snack processing line

Jinan Joysun Machinery Co., Ltd. reposant sur un solide soutien technique, des équipements de production de pointe, la technologie de traitement sophistiqué et des méthodes d'essai scientifiques pour assurer la qualité et la livraison des produits et fournit une des solutions techniques parfaitement optimisées en fonction de vos besoins. Notre champ d'activité international comprend des clients partout dans le monde. Nous avons un prix compétitif, un excellent service après-vente fier. Jinan Joysun Machinery Co., Ltd. attitude de travail de l'amélioration continue et de l'amélioration constante et des idées novatrices mènera 9999999 et vous joignent les mains pour créer brillant avenir ensemble!
Structure de nouveau type automatique puffed snack machine
1.Characteried de puffed snack machine par la conception simple, facile à utiliser et à entretenir
Base de machine de fer de 2.Cast
3. Haute productivité, économie d'énergie et économie de travail
La structure 4.Special de boîte de vitesse de rendent la vitesse tournante moyennement
Structure 5.Compact, fonctions stables
Pièces 6.Main de chambre à travers le traitement de trempe à haute température et trempe à basse température;
Structure 7.Compact, fonction stable.