Snack-like croutons are cereal-based and can be made of soft wheat, rye, bran, whole wheat or other ensuring a good fiber content and healthy diet.
The cereal flour additionned with water is extruded and cooked to produce “snack crouton” in much larger quantities and much quicker than by the traditional way which consists of drying bread in ovens.
After being extruded, the dough is cut in slices either at 45° or 90° and then seasoned before being dried. To avoid seasoning and ensure low fat content, in flavor process can also be used.
Many flavours can be applied: spices, garlic, olive oil… and even chocolate crouton can be extruded !
Various types of textures, from crunchy to crispy textures can be produced on the same line thanks to the flexibility of the twin screw extrusion technology.
twin screw extrusion process also offers advantages in terms of repeatability of process andgreater production capacity with less energy consumption. Complete productions lines range from 150 kg/h to 800 kg/h and allow to produce both snack-croutons & other traditional snacks.
An upgrading kit to adapt on existing snack lines can also be supplied by Clextral for snack producers willing to enlarge their offer with this new trendy, healthy and savoury product.
extruded savoury croutons production line
extruded savoury croutons machinery
extruded savoury croutons making machine
Wide range of sizes, shapes and flavours bread crouton machine
We added an innovative high-value product to its extrusion capability for the savoury snack industry. Snack croutons, in a range of sizes and shapes and with a wide selection of flavours, can now be made on a conventional extrusion line.
Extrusion is the most cost effective solution for these bagged snacks compared to conventional processes based on mixing, forming and baking of bread dough. Their light, crunchy texture is distinctive, with a firm bite that distinguishes the crouton from other extruded snacks.The flexibility of the extrusion process enables product size changes utilising a range of dies, and rapid flavour changes via a spray unit.
This innovative product is produced from the our twin-screw cooker extruder, a solid-barrel unit offering process flexibility through modular design, high free-volume geometry and high torque capacity.
Our extruded savoury croutons concept that enables an extrusion line producing direct expanded standard snacks such as corn curls or maize rings to be extended in planned stages to produce a full range of high-specification, sophisticated snacks including whole grain / multigrain and co-extruded filled pillows and bars with intriguing shapes, textures and surface patterns.
New products can be introduced quickly, and short-life products become a profitable option.
Jinan Joysun Machinery Co., Ltd. est une grande entreprise par actions, axée sur la production d'savoury bread crouton machine by chinese earliest machine supplier, intégrée à la recherche scientifique, à la production et aux ventes. La société est située dans la zone industrielle de Shandong salut-technologie, couvre une superficie de 50.000 mètres carrés, avec 15.000 mètres carrés deux standard usine industrielle lourde, plus de 160 ensembles toutes sortes de traitement des métaux de grande et moyenne taille, soudage, équipement d'assemblage .Jinan Joysun Machinery Co., Ltd. attache une grande importance aux échanges techniques et à la coopération internationale, a présenté la technologie de pointe sur et artisanat des États-Unis, Allemagne, Australie et autres pays, établit les lignes de production avancées internationales AAAA et base d'essai moderne de première classe.
Jinan Joysun Machinery Co., Ltd. basé sur une forte résistance technique, l'amélioration des méthodes de détection, excellent système d'assurance qualité pour assurer que « la qualité d'abord, le premier client », responsable de l'installation et la mise en service, les services techniques et des produits de formation technique, après l'installation est terminée je vais 9999999 techniciens vos opérations de production de l'entreprise du personnel de l'équipement de formation professionnelle et technique et des démonstrations en direct.