Semi-auto rubber tyre crushing pyrolysis and refining equipment to fuel oil carbon black
1 Product description:
The tyre pyrolysis plant can make waste tyres / plastic / rubber to diesel.The final main products of equipments are:diesel,carbon black powder ,steel wire and gas. turning waste into treasure,complementing the growing failure of the oil resources.Which is widely used in hotel,restaurant,bath center and power plant etc.
Five model as below:
2200*6000 per day 10tons whole tyres,
2200*6600 per day 15tons whole tyres,
2600*6000 per day 20tons whole tyres,
2800*6000 per day 30tons whole tyres.
2800*6600 per day 60tons whole tyres.
2 The raw material can be used:
3End product: Semi-auto rubber tyre crushing pyrolysis and refining equipment to fuel oil carbon black
| NO. | Name | Percentage | Usage |
| 1 | Tyre oil | 45% | * can be sold directly. |
| * make diesel and gasoline by using oil distillation machine. | |||
| * can be as fuel. | |||
| 2 | Carbon black | 30% | * can be sold directly. |
| *Can be used as industrial ingredient | |||
| 3 | Steel wire | 15% | *can be sold directly. |
| * Can be used as industrial ingredient | |||
| 4 | Oil gas | 10% | * can be as fuel burn by using gas burn system |
| *extra gas also be storage as fuel for other heating. |
4 Process chart and 3D drawings :
5 Main Features:Semi-auto rubber tyre crushing pyrolysis and refining equipment to fuel oil carbon black
a- Continuous Operation
The latest continuous feeding system does not need to be restarted or stopped during pyrolysis ,so it has greater handling capacity ,compared with the batch-type feeding system ,the powerful degree of automation of the continuous system has great advantages,reduce downtime and labor costs, improve work efficiency .
b - High Oil Rate & high quality oil
After research and analysis, our engineers have equipped our pyrolysis machine with special designed gas separator and distillation tower. With the help of the catalyst within the distillation tower, our pyrolysis system pre-refine the vapor before the condensing process. As a result, the output crude-oil rate and quality is dramatically improved after these extra process. The percentage of the byproduct wax and un-condensable gas is also controlled under a reasonable rate.
c - Highly Automatic Processing & Operating System
From feeding, de-slagging, residue discharging to oil separating, our Green-star continuous pyrolysis system are highly automated and mechanized; the whole process is controlled and monitored by specially designed PLC operation system. It only need 2 workers to operate and supervise the pyrolysis plant 20/30T/day .
d - Energy conservation
The system only needs 300kg fuel* oil to start (calculate by 30T/day), once the pyrolysis process entering the stable stage the whole system will be sustained by the un-condensable gas generated through the reaction. The system could continuously work for mouths at the reasonable cost of electricity power.
e - Low Emission
Our unique 3-in-1 smoke cleaning system combining desulfurization de-duster, water film cyclone and spraying de-duster three equipment together to remove the dust and absorb sulfide, which make our pyrolysis system truly environmental friendly.
6 Advantages:Semi-auto rubber tyre crushing pyrolysis and refining equipment to fuel oil carbon black
1) 100% waste tyre recycling is achieved
2) No chemical ingredients are used in process (environment friendly).
3) During and after the process; no soil, water or air pollution is observed.
4) Creates economically valuable products out of waste (all of the products are industrial raw materials that have a market value).
5)The most cost-effective waste tyre recycling technology in the world
6) Raw material (waste tyre) is cheap and easy to provide. These are the by-products of tyre production.
7) The process can be applied to all rubber based materials.
8)The system creates an alternative source of energy to replace petroleum products and natural gas.
9)System gives the opportunity to governments and local administrations to deal with the waste tyre problem to a great extent.
10) System prevents the spread of diseases caused by waste tyres.
11) We supply plants with capacities of 5 ton /day to 60ton/day.
12) The process of Pyrolysis has duration of 7 to 20 hours, depending on the amount and type of tyre (car tyre, truck tyre, etc.). During the process different Semi-auto rubber tyre crushing pyrolysis and refining equipment to fuel oil carbon black values are applied in pre determined temperatures and in different phases different gases are obtained and the condensed gas is stored as fuel-oil in tanks.
7 Parts of pyrolysis product line
Jinan Joysun Machinery Co., Ltd. professionnels de R & D de grains entiers, des équipements de raffinage de l'extraction du pétrole, du matériel de raffinage du pétrole partout dans le pays et exportés vers le Vietnam, l'Inde, la Russie, Hong Kong, Taiwan et d'autres endroits. Hong Renbing plus hospitalier pour « l'innovation scientifique, l'intégrité et durable, la qualité première, les services aux doués « philosophie d'entreprise, dédiée à vous fournir pratique, avec des prix compétitifs et de qualité et un service efficace 0,Jinan Joysun Machinery Co., Ltd. plate-forme de test disponible à tout moment Vous êtes invités à prendre les essais et discuter de la coopération!
Jinan Joysun Machinery Co., Ltd. par l'innovation et efforçons l'excellence en ressources humaines, la technologie, les produits et services, et d'améliorer constamment le niveau de service à l'acheteur, avec une forte, ciblée et efficace d'améliorer la satisfaction de l'acheteur. "Intégrité, excellence, équipe, responsabilité" est la valeur de notre entreprise, est le facteur clé dans le succès de la formation du personnel.