China Machinery To Make Potato Chips And Crisp

I . What are the snack pellets ?

Snack pellets are intermediate non-expanded products made with raw materials that include cereals, potatoes or vegetable powders. These semi-finished products are generally sold to snack manufacturers who then process them, using different methods (frying, hot air baking, etc.) and adding various taste ingredients to create ready-to-eat snacks.

The market for snack pellets is growing fast because of their long shelf life and their high-density features, simplifying storage and making them convenient and economical to transport.

II. What is the difference between an expanded snack and a snack pellet?

Pellets become ready-to-eat snacks once they have been expanded.

Snack pellets can be made with a wide variety of grains – corn, wheat, rice, tapioca – or potatoes and other vegetables. They can also incorporate aromas and colors in their recipes.

III .Advantages:

• Ingredient flexibility – processing of a wide range of raw materials and easy changeover
• Production of various shapes and sizes, using 2D and 3D matrices
• Multiple flavors and colors
• PLC control of production to ensure optimized process parameters for each recipe

I. The Prawn cracker snack pellets processing line

1. Mixer : to mix the raw material together equally

2. Conveyor : take the raw material to the extruder

3. Extruder : cook and extrude the material with high temp and pressure

4. Shaper and cutter : cut the snack pellets into different shapes

5. Elevator : take the snack pellets to the next machine

6. Oven : Dry the snack pellets with circulating conveyor for more than 2 hours

7. Frying system : fry the snack pellets to make them expand and crispy

8. De-oiling system : take away the oil

9. Flavoring line : make different flavors with flavoring seasoning

II. Technical parameter of the Prawn cracker snack pellets processing line

production process of the Prawn cracker snack pellets processing line

Samples of the Prawn cracker snack pellets processing line

Main characters of advanced new type DG twin screw extruder

1. Swiss Technology,made in China;
2. PLC touch screen for Centralized ,accurate,convenient control
3. Fully automatic control system for heating and circulated cooling accurately
4. Direct transmission of motor and distribution box reduces energy loss.
5. Imported bearing group with higher bearing capacity
6. Equip with water injecting device on barrel to meet require of various raw material and quality.
7. High-speed tool steel with hardness HRC≥62 to ensure a China Machinery To Make Potato Chips And Crisp service life.
8. Modular combination of screws at will to meet require of different raw material.
9. Suspension type rotary cutter with bearing adjusting device to ensure quick,safe and accurate

10. All barrels inlaid alloy sleeve, easy to replace and extend the life span of screw. All barrels inlaid cooling water through, spread around alloy sleeve, and can accurate constant temperature required

11. All screw sleeves is kneading, ensure that not accumulate material. The screw is installed by blocks, and can be replaced optionally ratio to achieve requirements for product. Screw sleeve is installed by spline, and it is convenient and efficient. Quality of screw sleeve according to different prices is divided into: Cr12MoV, 38CrMoAl38, W6Mo5Cr4V2.

12. Applied to make all kinds of extrusion products such as corn flakes , cereal snacks ,puff snacks ,wheaten snacks , 2d /3d snack pellets , pet food ,fish feed ,soya protein ,nutritiobal powder ,modified starch and so on .

• Machine shield : 201 ss / 304 ss as required
• Parts contact with food : 201 ss / 304 ss as required
• Screw / barrel and cutter of the extruder : special alloy to bear high temp and pressure
• Main motor: China Machinery To Make Potato Chips And Crisp brand
• Touch screen : Wenview brand
• Miniature circuit breaker : ABB brand
• Alternating current contactor: ABB brand
• Thermal Relay: ABB brand
• Moulded case circuit brake : CHNT brand
• Small relay: Weidmuller brand
• Inverter: Delta brand
• PLC system: Delta brand
• Burner: Baltur brand
• Bearing : NSK/ SKF brand

fried chips machine machinery co.,ltd ,is not only professional manufacturer of advanced and efficient extrusion equipment,but also the design expert of system integration.We provide not only the entire machinery and production plan,but also can equip production system to meet client’s personalized require.

We own a lot of patents ,proprietary technology and breakthrough both in equipment and process flowing crafts aspects.We have a test center which combines experiments,demonstration and training in one facility.We can test new technical application experiments according to customers requires.

We are sure that you can benefit from our professional services.Our main target is to provide you with professional,attentive ,value-added service to enable you to produce an excellent food.So both of us can share a long lasting success to achieve a win-win future.

DG’s breakthrough technology combines advanced with high efficiency and low carbon emissions in one.Our perfect system solutions promote us to be the reliable partner for excellent food enterprise.And it also makes DG become an outstanding sample of high efficient extrusion equipment manufacturer in the international market

All our customers in Europe and America comments us:similar technology and quality, more coat-effective,easier operation and maintenance after comparing us with Europe and US machines.Our equipment exported to Europe ,America ,Southeast Asia,Africa etc.Over 80% of our equipment are exported to all over the world.

I. DG has professional team to design the whole production line according to your requirements

II. we also help our client to develop the old production line and carry out new products

III. Custiomized factory layout designed is provided by our professionals

IV. Overseas technicians are available to help the clients for installation and adjustment

V. 12 months warranty for the machines , 24 months for some parts

Turkey project in Russia

Pre-sale service :

Enquiry and consulting support

Sample testing support

View our factory

After-Sales Service

Training how to install the machine, training how to use the machine.

Engineers available to service machinery overseas

Spare parts offering with favorable price.

New products testing for the clients

Any question pls feel free to contact us :

Natalie Mao China Machinery To Make Potato Chips And Crisp

Cell/wechat/Viber/ Whatsapp : 0086-15269154735

Skype: Natalie Mao

Pls click the following link to see the other snacks processing lines :

Jinan Joysun Machinery Co., Ltd. par l'exploration et la pratique continue, a mis au point un faible investissement, rendement élevé, de faibles coûts d'exploitation, de haute qualité des produits, des avantages de contrôle de facilité d'utilisation, non seulement des avantages « clairvoyante », mais aussi devant le pied.
Jinan Joysun Machinery Co., Ltd. professionnels de R & D de grains entiers, des équipements de raffinage de l'extraction du pétrole, du matériel de raffinage du pétrole partout dans le pays et exportés vers le Vietnam, l'Inde, la Russie, Hong Kong, Taiwan et d'autres endroits. Hong Renbing plus hospitalier pour « l'innovation scientifique, l'intégrité et durable, la qualité première, les services aux doués « philosophie d'entreprise, dédiée à vous fournir pratique, avec des prix compétitifs et de qualité et un service efficace 0,Jinan Joysun Machinery Co., Ltd. plate-forme de test disponible à tout moment Vous êtes invités à prendre les essais et discuter de la coopération!