roast breakfast cereal machine

roast breakfast cereal machine

1. Corn flake

Corn flake is a crisp food, which is one kind of breakfast cereals. Corn flake has the advantages of good rehydration performance, silky mouthfeel and aroma taste. It can be eaten directly, or eaten with water, milk, yoghourt, coffee together. Corn flake adopts corn powder as raw material; sugar, vitamins, mineral as additive. Make flake by adequately extruding, cooking, shaping and drying. The finished production is nourishing, which can replace traditional breakfast cereal food perfectly.

2. Corn flake samples introduction

2.1 Raw materials: corn meal, sugar, salt, palm oil, cocoa powder, vitamins, minerals, food color etc.

2.2 Humidity: the moisture is no more than 10%.

2.3 Shapes: round, oval, fingernails. (Change moulds to make all shapes unfilled snack.)

2.4 Sizes: (1) diameter: up to 25mm (2) thickness: user-defined.

3. Corn flake processing lines description

3.1 Corn flake processing lines features

3.1.1 Capacity range is large: our corn flake processing lines capacity range is from 100kg/hr to 350kg/hr.

3.1.2 Corn flake processing line has wide raw materials application range.

3.1.3 Our corn flake processing lines’ extruders are twin-screw extruder, there is one couple of screws inside the barrel. The raw material of screws is 38CrMoAl (standard: GB/T 3077-1999). This material’s hardness and strength performance is excellent, which can bear high temperature and high pressure.

3.1.4 Our twin-screw extruder has self-clean function.

3.1.5 Our extruders and dryers are equipped with inverters. The inverters are famous brands (Delta, LS, ABB, roast breakfast cereal machine etc.).

3.1.6 Our corn flake processing line automation degree is high, it need only 2-3 workers to operate.

3.1.7 The production factors can be quantized and controllable.

3.1.8 We can custom-make all the machineries for corn flake processing line as per users’ requirement. We supply OEM goods.

3.1.9 All the materials touching food is food grade.

3.1.10 This line can not only make corn flake, but also make most of expanded roast breakfast cereal machine.

3.1.11 Our twin-screw extruders are equipped with forced lubrication system. The driving method can be tape drive or direct-connected.

3.2 Corn flake processing line work flow

3.2.1 Work flow: Raw material treatment---Extrusion--- Tabletting---Drying---Flavoring---Packing & Detection

3.2.2 Machineries description in each process

3.2.2.1 Machineries in raw material treatment: (1) Grinder or grinding group (option), used for grinding raw materials. (2) Mixer (include propeller type mixer, vertical type mixer), used for mixing all raw materials and adding appropriate water (don’t need to add water into dry powder type mixer), to make the raw materials uniform.

3.2.2.2 Machineries in extrusion: (1) Conditioner (option for small capacity lines, necessary for big capacity lines), used for pre-conditioning raw materials. (2) Twin-screw extruder, used for extruding and shaping.

3.2.2.3 Machine in tabletting: different models tabletting machines, used for tablleting corn flake from expanded corn ball.

3.2.2.4 Machineries in drying: different dryers. Our dryers’ heating power source can be electricity, gas-fired burner (Baltur, Italy), oil-fired burner (Baltur, Italy). It is up to users’ local power situation. Our suggestion is electrical dryer, its heating is more balanced.

3.2.2.5 Machineries in flavoring: (1) Flavoring hoister, used for hoisting corn flake and adding seasoner. (2) Oil sprayer, used for spraying oil on the surface of corn flake food, make sticking seasoner easier. (3) Single drum, used for mixing corn flake and seasoner (ancilroast breakfast cereal machine use with flavoring hoister). (4) Double-drum, used for adding seasoner, and mixing it with corn flake.

3.2.2.6 Machineries in packing & detection (option): (1) Cup type packing machine, used for packing corn flake with small size bag by heat-seal. (2) Multi-head weigher packing machine, used for packing corn flake with medium size bag by heat-seal. (3) Big size bag packing machine, used for packing big size bags. (4) Weight detector, used for detecting the goods after packing. It can get rid of the finished product with unqualified weight. (5) Metal detector, used for detecting if there is any metal inside the bag and removing the unqualified one. (6) Weight and metal all-in-one detector, used for detecting both weight and metal, and removing the unqualified product.

3.2.2.7 The other machineries may be adopted: (1) Transport machineries, they are screw conveyor, air conveyor, cooling conveyor, hoister, Z type bucket elevator, roast breakfast cereal machine suction machine and negative pressure suction machine. They are used for conveying raw materials, self-finished product and finished product between the other machineries. (2) Vibrating screen (option), used for screening corn flake and removing dreg. (3) Stock bin (option), used for storing raw materials or finished product.

4. Twin-screw corn flake extruders’ models and parameters (heated by electrical rings)

5. Packing and delivery

5.1 Inside package is plastic film, outside package is wooden or plywood cases, which is seaworthy.

5.2 We can supply fumigation package and certificate.

6. Service

6.1 The warranty period is one year.

6.2 Our service is turn-key mode, which includes installment, debugging and train.

6.3 Supply quick-wear part and general tool.

6.4 Supply the basic formula of raw materials.

6.5 We will provide drawings (CAD or Solidworks) based on users’ workshop situation, and we can supply rationalization proposal.

7. Company profile

8. Our honors

9. Who am I?

Q1: Are you manufacturer or trader?

A: We are manufacturer.

Q2: Could you supply customized machines?

A: We can supply customized machines based on your requirement. By the way, ODM & OEM are available for us.

Q3: Can you supply oversea service or food formula?

A: Our engineers can serve you in your factory, and we can supply formula.

Q4: Could I only order stand-alone machine (e.g. only extruder, dryer etc.)?

A: Yes. We can not only supply processing line, but also stand-alone machine.

Q5: Where are you? How can I get there?

A: We are in Jinan, which is in the North of China, 432km South to Beijing. You can go to Jinan by high speed train (Jinan West Station) or by air.

Q6: Have you ever sold your products to International market?

A: Until 2015, we have sold our products to 55 countries and regions. This number is keeping growing.

Q7: How can I get the after-service?

A: We will send you the spare parts by free if the problems caused by us. If it is the men-made problems, we also send the spare parts, but you should pay for it.

Q8: Could you supply food raw materials or the machine in different industry?

A: Because of the business scope limitation in China, we can only supply food machines. But we can help you to find the best suppliers in China. As Chinese, we are more familiar with Chinese market.

Need more details? Feel free to contact us!

Keywords: breakfast cereal machine, roast breakfast cereal equipment, roast breakfast cereal

Jinan Joysun Machinery Co., Ltd. est une société spécialisée dans la production d'extrudeuse alimentaire à double vis, d'extrudeuse monovis, d'équipements de torréfaction et de stérilisation à micro-ondes, etc. Bien que basée sur le marché domestique, l'entreprise ouvre et exploite positivement le marché étranger. Jusqu'à présent, nos produits roast breakfast cereal machine ont été exportés de nombreux comtés et régions, y compris la Russie, l'Europe, l'Afrique, la Corée, l'Indonésie, l'Ouzbékistan et la part de marché augmente progressivement d'année en année. Jinan Joysun Machinery Co., Ltd. continuera à être agressif, créatif et apporter une contribution au développement de l'industrie alimentaire de notre pays avec ses pairs à la maison et à l'étranger.