Automatic Crispy Corn Flakes Breakfast Cereals Making Machine
Product DescriptionAbout breakfast cereal machine
Breakfast cereal machine is very popular equipment line. It takes corn flour as main raw material, it is very crispy after extruding, granulating,flaking,frying and seasoning. The outstanding characteristic of flakes is containing abundant compound carbohydrate and dietary fiber. We can also add some trace elements and minerals.
Dejiu Brand breakfast cereal machine includes Mixing and Extrusion System, Flaking system and Drying system.
Breakfast cereal machine line Introduction
Main machines of Breakfast cereal machine
1.Mixer
It is a Machine which can mix all the raw materials(powder form) with water and liquid chemical additives.
2.Screw Conveyor
The mixed materials can be conveyed in the stainless steel roller to the feeding machine (feeder) of extruder without any leaking, dusting and pollution; Feed quantity and speed is even and stable.
3.Double-Screw Extruder
The Double-screw extruder is made of the feeding system, extruding system, cutting system, heating system and controlling system.
4.Tablet Machine
For semi-finished pressed into a sheet product.This machine is used for cornflakes,wheatflakes and other breakfast cereal production.
5.Multi-layer Oven
It is used for drying.The net belt running speed can be controlled to change the food drying time in the dryer. The temperature also can be controlled. Multi-layer Oven is with compact size than other type dryers.
6.Flavoring Machine
This machine is used to flavor the finished products.
Voltage Notes
In China,Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can produce according to clients’ local voltage in different countries.
Suggestion from Engineers
1)Production process
Raw material → Mixing → Extruding, inflating cutting into ball shape → Air conveying → Drying → Tablet compressing → Drying → Flavoring → Conveying → Drying → Cooling conveying → (Packing)
2)Device configuration
Mixer→Screw conveyor→Extruder→Dryer→Tablet press→Hoister→Dryer→Flavoring machine(Sugar or salt)→Dryer→Cooling machine→(packing).
Technical parameters of Corn flakes processing Line:
Item | Material | Size | Weight | Power | Capacity |
Mixer | SUS201 or SUS304 | 1.0*0.6*1.1m | 200KG | 4KW | 40-80KG/TIME |
Screw Conveyor | SUS201 or SUS304 | 1.5*0.7*2.5m | 100KG | 1.5KW | Continuous |
Extruder | SUS201 or SUS304 | 4.5*1.2*2.3m | 2200KG | 55KW | 300-500KG/HOUR |
Dryer | SUS201 or SUS304 | 5.1*1.2*2.1m | 2800KG | 26KW | 260-500KG/HOUR |
Hoister | SUS201 or SUS304 | 1.8*0.6*2.3m | 100KG | 0.75KW | Continuous |
Flavoring Machine | SUS201 or SUS304 | 5.5*0.75*1.95m | 400KG | 3KW | Continuous |
Technical parameters of Corn flakes processing Line:
Extruder Model | DJ-65 | DJ-70 | DJ-85 |
Voltage | 380V/50Hz | 380V/50Hz | 380V/50Hz |
Installed Power | 130kw | 160kw | 190kw |
Consumption Power | 90kw | 120kw | 140kw |
Production Capacity | 100-150kg/h | 200-260kg/h | 300-500kg/h |
Max Dimension | 39m*1.3m*2.5m | 41m*1.5m*2.5m | 43m*3.5m*4.3m |
Advantages
1) Simple structure in straight line,easy for your installation and change,save labor and money!
2) The main parts are from Advanced World Famous Brand, especially in pneumatic parts ,electric parts and operation parts.
3) High pressure double crank could control the die open and close easily, increase equipment service life.
4) All equipments run in high automatization and intellectualization,save labor and no pollution.
5) We design a linker to connect with the air conveyor,so you can directly inline with filling machine.
6) Food grade 304 Stainless steel help us keep the food clean and healthy before eating.
Packaging & ShippingPacking
Inside: plastic bag for all the machines.
Outside: wooden case for all machines(the kinds of wooden case or pellet depends on clients' requirements).
Transportation
Shipping, train, express, or upon clients' demands.
We promise to You:
1.All Machines will be cleaned and whole wraped by plastic film to avoid any scratch;
2.Extra Spare Parts,wires and tool box will be placed with the package;
3.Delivery Department and salesman will check the packing list to avoid any missing;
4.All Wooden Cases will be used for protecting the machine during long-time shipment.
We Provide Below Service To Protect Your Purchase.
1). Free consulation service before, during, and after sales;
2). Free project planning and design services;
3). Free debugging of equipment until everything is functional;
4). Free management of equipments' long distance shipping;
5). Free training of equipment maintenance and operating personally;
6). Free new production techniques and formulas;
7). Provide 1 year complete warrantee and life time maintenance service.
Company InformationJinan Dejiu Machinery Co.,Ltd. is an old technology enterprise with 12 years experience integrating technology and manufacture.
Even if we are new coming in international trade,we have devoted ourselves to developing and manufacturing the double/single screw extruders, snack production lines, breakfast cereal/corn flake production lines, soya meat production lines, pasta/macaroni production lines, pet food production lines for more than 10 years.
FAQQuestion 1: What's the reason of that so many clients choose your company?
Answer: We have strong technical team and standard management. Our existing products are related to the pasta processing line, Corn Processing Equipment/Corn Processing Machine, Fried Snacks Production Line, Textured Soya Protein/Soya Meat Production Line, Salad, French Fries Production Line, Single/Twin Screw Extruder,Pet Food(Cat ,Dog,Fish,Bird) Production Line, Breakfast Cereal Production Line etc.
The most important is------Dejiu Machinery has more than 10 years experience in snacks food manufacturing.
Question 2: Could the machine be customized ?
Answer: Yes. DeJiu Machinery could design the snacks food equipment based on your requirements, and we offer the layout for free.
Question 3: What's the Manufacture & Installation time ?
Answer: Usually, the producing time is about 20 work days and the installation time is about 10 work days, depending on different machine types.
Question 4: How is the Installation and Training ?
Answer: Dejiu Machinery supplies free training about installation.But if buyers ask our engineers to fly to their countries and guide them to install,the buyers only need to provide air tickets, accommodation (Contains local eating,living and transportation) and daily saAutomatic Crispy Corn Flakes Breakfast Cereals Making Machine for our engineers during the installation period.
Contact usJinan Joysun Machinery Co., Ltd. est une grande entreprise par actions, axée sur la production d'Automatic Crispy Corn Flakes Breakfast Cereals Making Machine, intégrée à la recherche scientifique, à la production et aux ventes. La société est située dans la zone industrielle de Shandong salut-technologie, couvre une superficie de 50.000 mètres carrés, avec 15.000 mètres carrés deux standard usine industrielle lourde, plus de 160 ensembles toutes sortes de traitement des métaux de grande et moyenne taille, soudage, équipement d'assemblage .Jinan Joysun Machinery Co., Ltd. attache une grande importance aux échanges techniques et à la coopération internationale, a présenté la technologie de pointe sur et artisanat des États-Unis, Allemagne, Australie et autres pays, établit les lignes de production avancées internationales AAAA et base d'essai moderne de première classe.
Jinan Joysun Machinery Co., Ltd. basé sur une forte résistance technique, l'amélioration des méthodes de détection, excellent système d'assurance qualité pour assurer que « la qualité d'abord, le premier client », responsable de l'installation et la mise en service, les services techniques et des produits de formation technique, après l'installation est terminée je vais 9999999 techniciens vos opérations de production de l'entreprise du personnel de l'équipement de formation professionnelle et technique et des démonstrations en direct.