Product Description
Breakfast cereal corn flakes production line is a fully automatic processing line which is designed and developed from DG company combining with European advanced technology.The production line uses corn flour,wheat flour, oat etc as its raw material.By twin screw extruder to accomplish cook curing,pelleting etc.Then by flakes pressing,baking ,coating and other technological process to produce instant-eat crispy breakfast cereal corn flakes with regular ,sweet,salty etc flavors.Its breakthrough solves various difficult problem compared with domestic equipments , for example: pressing rollers sticking ,low capacity of flakes pressing,low shaping rate,poor taste etc.Scientific processing technique can keep cereals nutritional elements .
Production processcorn flakes manufacturing process machine
1.Mixer : Mix the raw material equally
2.Conveyor : take the raw material to the extruder
3.Twin screw extruder : mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder
4.Vibrator : spread the pellet balls to avoid them sticking together
5.Air blower : blow the pellet balls to the flaker
6.Flaker: Press the snack balls into flakes with adjustable thickness
7.Blower : Blow the corn flakes to the oven
8.Oven : dry the corn flakes to take away most of the moisture content
9.Elevator : take the corn flakes to the next machine
10.Hot air popper : puff the corn flakes to be expanded and crispy
11.Coating system : spray syrup onto the surface of the corn flakes to make sweet flavor
12.Spreader : spread the coated corn flakes to avoid sticking together
13.Oven (extended ) : Bake the coated corn flakes to make them crispy again after syrup coating .
14.Cooling conveyor : cool down and convey the corn flakes
Instelled corn flakes production line in ciients' factory
Dg75-II is the most popular corn flakes production line , we have improved this line for many time to meet EU standard , with our advanced extruder and assistant machine , you can have a high standard corn flakes making machine / production line to make super quality corn flakes same as Kelloggs or Nestle
Technical parameterBreakfast cereal snacks processing iines
The following processing lines are applied to make breakfast cereal snacks such as cereal rings, fruit loops , choco ball , rice crispy and so on , not including corn flakes
| Item | Capacity | Install power | Dimension |
| DG65-III processing line | 100~150 kg/h | 89 kw | 35000*3100*2800 |
| DG70-II processing line | 200~300 kg/h | 104 kw | 36000*3100*2800 |
Corn flakes & breakfast cereals processing line
The following processing lines are applied to make breakfast cereals including corn flakes
| Item | Capacity | Installed power | Dimension |
| DG52-II processing line | 100~150 kg/h | 222 kw | 52000*3500*2800 |
| DG75-II processing line | 200~300 kg/h | 278 kw | 57000*3500*3100 |
| DG90-II processing line | 400~500 kg/h | 398 kw | 64000*4000*3600 |
corn flakes
made by DG corn flakes making machine / production line
chocolate corn flakes
made by DG corn flakes making machine / production line
rice flakes
made by DG corn flakes making machine / production line
There are more other shapes of breakfast cereal snacks you can make with the same production line , you only need to change the dies on the extruder .
Why choose us1.Something about Breakfast cereals extrusion line Machinery Co., Ltd
Established in the year of 2012 , a professional team with more than 20 years experience in the extrusion system industry , Breakfast cereals extrusion line Machinery Co., Ltd grows very fast in 3 years, to becoming a Breakfast cereals corn flakes manufacturing process machine / processing line manufacturer in Chine Extrusion System Industry .
We are the FIRST manufacturer in China for the hot air puffing system and the advanced EU type extrusion system, our machines are machine getting popular all over the world , we have sold the production lines to America, Australia, Canada , Italy, Japan, Jordan, Saudi Arabia, Thailand ,Malaysia , Russia, Slovakia, Turkey,Uzbekistan, India, Pakistan and so on .
2.What is the advantage of your corn flakes manufacturing process machine ?
We have different series of twin screw extruder for making breakfast cereals snacks .
The traditional type extruder : DG65-III DG70-II DG85-IV
We also have Advanced type extruder for corn flakes : DG52-II DG75-II DG95-II
4. Which famous brand of parts we use for the corn flakes manufacturing process machine ?
Machine shield : 201 ss / 304 ss as required
Parts contact with food : 201 ss / 304 ss as required
Main motor: Breakfast cereals corn flakes manufacturing process machine / processing line brand
Touch screen : Wenview brand
Miniature circuit breaker : ABB brand
Alternating current contactor: ABB brand
Thermal Relay: ABB brand
Moulded case circuit brake : CHNT brand
Small relay: Weidmuller brand
Inverter: Delta brand
PLC system: Delta brand
Burner: Baltur brand
Bearing : NSK/ SKF brand
Packing & Delivery| Packaging | |
| Item | CORN FLAKES MAKING MAHCINE |
| Weight | 100~4000 KG |
| Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
| Packaging | |
| Size | CORN FLAKES MAKING MAHCINE |
| Weight | 100~4000 KG |
| Packaging Details |
The normal package is wooden box(Size: L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request. |
More video information of bugle chips making machine will be provided , too
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Jinan Joysun Machinery Co., Ltd. est une grande entreprise par actions, axée sur la production d'Breakfast cereals corn flakes manufacturing process machine / processing line, intégrée à la recherche scientifique, à la production et aux ventes. La société est située dans la zone industrielle de Shandong salut-technologie, couvre une superficie de 50.000 mètres carrés, avec 15.000 mètres carrés deux standard usine industrielle lourde, plus de 160 ensembles toutes sortes de traitement des métaux de grande et moyenne taille, soudage, équipement d'assemblage .Jinan Joysun Machinery Co., Ltd. attache une grande importance aux échanges techniques et à la coopération internationale, a présenté la technologie de pointe sur et artisanat des États-Unis, Allemagne, Australie et autres pays, établit les lignes de production avancées internationales AAAA et base d'essai moderne de première classe.
Jinan Joysun Machinery Co., Ltd. basé sur une forte résistance technique, l'amélioration des méthodes de détection, excellent système d'assurance qualité pour assurer que « la qualité d'abord, le premier client », responsable de l'installation et la mise en service, les services techniques et des produits de formation technique, après l'installation est terminée je vais 9999999 techniciens vos opérations de production de l'entreprise du personnel de l'équipement de formation professionnelle et technique et des démonstrations en direct.