For breakfast cereals in different shapes and textures, e.g. puffed rice, cornflake type shapes, rice crispies, honey bears and many more
Extrusion raw materials:
Maize, wheat, rice, salt, sugar, malt, milk powder, glucose, honey and many more
Breakfast cereals such as the ring shape, honey ball shape, rose shape, star shape, are expanded during extrusion die-cutting. Corn flakes is expanded/bubbling during high temperature toaster,
A. Corn flakes flow chart
Flour Mixing→ Conveying→ Extruding → Cooling→Flaking →Pre-drying→Bubbling (toaster) → Sugar Coating → Drying → Cooling→Packing
Machines list
No. |
Name |
Quantity |
Remarks |
1 |
Pulverizer system machines |
1set |
|
2 |
Mixing system machine |
1set |
Mix the cereals ingredients with water, suger, salt, addtitives etc. |
3 |
Screw conveyor |
1set |
Transfer the mixed ingredients to extruder |
4 |
Pre-conditioner |
1set |
Needed for more than 500kgs capacity |
5 |
Extruder |
1set |
50-500kgs to choose |
6 |
Air conveyor |
1set |
Transfer the cereals pellet to flaking machine; |
7 |
Flaking machine |
1set |
Press the pellet to flakes type. |
Air conveyor |
|||
7 |
Oven/dryer |
1set |
Electricity, gas, diesel oil, steam heating to choose |
Toaster |
1set |
||
8 |
Suger coating |
1set |
For surface suger coating |
9 |
Oven |
1set |
Remove the moisture |
10 |
Cooling machine |
1set |
For packing |
11 |
Packing machine |
1set |
Offed according different package size |
12 |
Metal detector |
1set |
Needed. |
13 |
Boxing machine |
1set |
B. Direct expanded breakfast cereals flow chart
Flour Mixing→ Conveying→ Extruding → Pre-drying → Sugar Coating → Drying → Cooling→Packing
No. |
Name |
Quantity |
Remarks |
|
1 |
Pulverizer system machines |
1set |
||
2 |
Mixing system machine |
1set |
Mix the cereals ingredients with water, suger, salt, addtitives etc. |
|
3 |
Screw conveyor |
1set |
Transfer the mixed ingredients to extruder |
|
4 |
Pre-conditioner |
1set |
Needed for more than 500kgs capacity |
|
5 |
Extruder |
1set |
50-500kgs to choose |
|
6 |
Air conveyor |
|||
7 |
Oven/dryer |
1set |
Electricity, gas, diesel oil, steam heating to choose |
|
8 |
Optional |
Suger coating |
1set |
For surface suger coating |
9 |
Oven |
1set |
Remove the moisture |
|
10 |
Cooling machine |
1set |
For packing |
|
11 |
Packing machine |
1set |
Offed according different package size |
|
12 |
Metal detector |
1set |
Needed. |
|
13 |
Boxing machine |
1set |
||
Parameter
Model |
DP 65 Corn flakes line |
DP70 Corn flakes line |
DP 85 Corn flakes line |
Installed capacity |
85.97kw |
98kw |
130kw |
Real power |
56kw |
70kw |
90kw |
Capacity |
100~150kg/h |
200-250kg/h |
300-500kg/h |
Dimension |
34500×2000×2600mm |
35000*2000*2600 |
36500×2000×2600mm |
Here is the introduction of our services and extrusion line machines NOVELTY TECHNOLOGY.
We always try to do our best to satisfy our clients’ need. With the better quality machines, better service, and reasonable price.
Each client can enjoy the following 8 services.
1). At least 1 year from the date of completion of the commissioning. |
2). Provide consultation service before, during, and after sales; |
3). Provide project planning and design services; |
4). Provide debugging of equipment until everything is functional; |
5).Provide management of equipments' long distance shipping; |
6). Provide training of equipment maintenance and operating personally; |
7).Provide new production techniques and formulas; |
8). Provide 1 year complete warrantee and life-time maintenance service; |
2. After-sale service
2.1). Technical and installation advantages
We have 6 engineers who have more than 18 years' experience in the extrusion field business.
4 of them offering the installation service in different countries, so you do not need worry the machines installation and service level.
Another 2 of them of the designing service. Now machines technical and assembly are standard.
2.2). Spare parts and tools always offered.
Jinan Eagle Food Machinery Company can offer all the parts of the machines.
Packaging & Shipping
Jinan Joysun Machinery Co., Ltd. est une grande entreprise par actions, axée sur la production d'Direct expanded breakfast cereals machines, intégrée à la recherche scientifique, à la production et aux ventes. La société est située dans la zone industrielle de Shandong salut-technologie, couvre une superficie de 50.000 mètres carrés, avec 15.000 mètres carrés deux standard usine industrielle lourde, plus de 160 ensembles toutes sortes de traitement des métaux de grande et moyenne taille, soudage, équipement d'assemblage .Jinan Joysun Machinery Co., Ltd. attache une grande importance aux échanges techniques et à la coopération internationale, a présenté la technologie de pointe sur et artisanat des États-Unis, Allemagne, Australie et autres pays, établit les lignes de production avancées internationales AAAA et base d'essai moderne de première classe.
Jinan Joysun Machinery Co., Ltd. basé sur une forte résistance technique, l'amélioration des méthodes de détection, excellent système d'assurance qualité pour assurer que « la qualité d'abord, le premier client », responsable de l'installation et la mise en service, les services techniques et des produits de formation technique, après l'installation est terminée je vais 9999999 techniciens vos opérations de production de l'entreprise du personnel de l'équipement de formation professionnelle et technique et des démonstrations en direct.