Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine
Corn Flakes LineI. Refer to the breakfast cereal corn flakes production line
The processing line is a fullly automatic line which combines DG professional team with the European advanced technology; It is a breakthrough to solve the problems regarding to sticky material on the roller,low output of flakes pressing ,low shaping rate ,poor taste and so on .Resonable equipments collocation and realizable process control ensure high quality and delicious corn flakes production.The processing line not only reduces costs by improving efficiency, but also improves market competitiveness.
II.Ready-to-eat breakfast cereals: flexible twin-screw extrusion technology
• Directly expanded cereals, flakes, co-extruded products combinations
• Integration of various raw materials: white or yellow corn, wheat, rice, cassava powder
• New features, shapes, textures, colors, coatings and fillings
• Nutritional products enriched in fibers, vitamins and multiple cereals.
III. The corn flakes production line is applied to make corn flakes, breakfast cereal snacks ,normal corn puff snacks with various shapes and flavors,
Production Flow
I. This corn flakes production line is composed of the following machines :
1.Mixer : Mix the raw material equally
2. Conveyor : take the raw material to the extruder
3. Twin screw extruder : mix , cook and extrude the raw material with suitable temp and pressure , first to produce cristal snack balls from the extruder
4. Vibrator : spread the pellet balls to avoid them sticking together
5. Air blower : blow the pellet balls to the flaker
6. Flaker: Press the snack balls into flakes with adjustable thickness
7. Blower : Bloe the corn flakes to the oven
8. Oven : dry the corn flakes to take away most of the moisture content
9. Elevator : take the corn flakes to the next machine
10. Hot air popper : puff the corn flakes to be expanded and crispy
11. Coating system : spray syrup onto the surface of the corn flakes to make sweet flavor
12. Spreader : spread the coated corn flakes to avoid sticking together
13. Oven (extended ) : Bake the coated corn flakes to make them crispy again after syrup coating .
14. Cooling conveyor : cool down and convey the corn flakes
II. Technical parameter
Model |
Installed power |
Power consumption |
Throughput |
Dimension |
Product |
DG52-II Twin screw extruder |
210kw |
168kw |
100~150kg/h |
54700×2800×2700mm |
Corn flakes Cereal grain |
DG75-II Twin screw extruder |
292kw |
219kw
|
200~250kg/h |
64200×3200×3100mm |
Corn flakes Cereal grain |
DG65-II Twin screw extruder |
89kw
|
67kw |
100~150kg/h |
37800×3000×3000mm |
cereal grains |
DG75-III Twin screw extruder |
109kw |
82kw |
200~300kg/h |
38500×3000×3000mm |
cereal grains |
Company information
Breakfast cereals extrusion line Machinery Co., LTD. is Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine manufacturer of Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine extrusion machinery . We are the only company that combines European technology with Chinese equipment. since inception to the present, DG's goal is to provide customers with optimized extrusion solutions. “The best quality and super service” is our constant spirit. DG offers the most practical and advantageous solutions for the production of various breakfast cereals and snacks, as well as for the production of animal feed, vegetarian protein and artificial rice.
Our products are widely exported to many countries such as: Russia, Australia, USA, Canada, Argentina, Uzbekistan, Tajikistan, Belarus, Mexico, etc.
We accept OEM orders, also can according to your needs to produce equipments. We have professional team to set up the equipments and also offer the technology and recipes.
Our Services
I. DG has professional team to design the whole production line according to your requirements
II. we also help our client to develop the old production line and carry out new products
III. Custiomized factory layout designed is provided by our professionals
IV. Overseas technicians are available to help the clients for installation and adjustment
V. 12 months warranty for the machines , 24 months for some parts
To ensure that our client can make good quality products, Breakfast cereals extrusion line Machinery offers perferct turn-key project with professional team .
Turnkey project in Russia
Samples :
FAQ
More detailed information and the best price will be offered ,pls feel free to contact :
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Jinan Joysun Machinery Co., Ltd. best-seller Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine processus adapté aux types de matières premières telles que le soja, les amandes, les graines de sésame, l'arachide, les pignons de pin, les graines de thé, etc.
Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine est automatique, il peut traiter plus de 200 sortes de cultures oléagineuses, telles que l'arachide, le lin, le sésame, le colza, le tournesol, les graines de coton, le soja, etc. mais pour l'olive, les matériaux de presse à froid de noix de coco seront meilleurs.
Chambres Automatic Cereal Breakfast corn flakes production line/corn flakes processing machine/ pop corn machine: Réduit le temps et la main-d'œuvre pour le regarnissage des barres de cage
L'arbre principal de est en acier allié, équipé de vis à haute pression, dur, avec un alliage hautement résistant à l'usure.
L'arbre de vis sans fin principal peut être retiré facilement sans perturber la section d'engrenage. La poussée des vers de pression est prise sur de grands paliers de butée à rouleaux sphériques.