Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng
Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng Description:
1)The solvent extraction plant is part of vegetable oil processing plant which is designed to extract oil directly from oil seed containing less than 20% oil like soyabean fter flaking or it extracts oils from prepressed or fully pressed cake of seeds containing more than 20% oil like sunflower, peanuts, cotton seed, palm kernel, canola, copra, castor and variety of other materials.
2)This equipment suitable for soybean, cottonseed, rapeseed, corn embryo, rice bran and so on. For the low oil content oil materials, generally adopt extruding-extracting technology, which technology can destroy the oil cell structure, passivating the enzymes and this kind of poisonous element, make the flake extruding, enlarge the contact area with the solvent, favorable for the oil extraction.
3) For the high oil content oil materials, adopt pre-press and extraction technology. It can get some oil from pre-press procedure, then extractiong the oil cake after pressed, to enhance the efficiency of extraction.
Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng Craft :
(1)continuous alkali refining shortens contact tome between oil and lye,which reduces oil saponification state,lowers refining consumption,and improves efficiency;
(2)decolorization craft adopts technology of combining premixing and steam mixing bleaching,which improves bleaching efficiency,saves consumption of bleaching clay, and it is simple and convenient to operate ; besides,negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality ,inhibiting with hot oil,thereby ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value;
(3)physical refining section adopts new type continuous deacidiffication and deodorization craft,which is applicable for vegetable oil of high acid value and low resin content,the actual production proves its most obvious advantages as following: strong deacidiffication ability ,excellent hot bleaching effect,high refining rate ,good oil quality etc.
Advantages of this this production line :
(1) Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng evaporation features high efficiency, thorough de-solvation and low solvent consumption in crude oil.
(2) Use the second steam of desolventizer toaster and remaining steam from steam jet pump as the heat source of the first steam, which can save energy, reduce the condenser configuration area and save investment.
(3) Due to the low temperature of the steam, the crude oil features light color, good quality and low residual solvent.
Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng Process:
Three sections:
1>. Sunflower Seed Pretreatment Workshop
Sunflower Seed →Remove impurity process→Husking →Flaking →Cooking →Pressing→To Extraction Workshop.
---Technical Highlight
1). Higher mechanization and serialization, which can reduce labour working to reduce the labor cost.
2). More advanced dust removal system to ensure the tidy and clean of workshop, meanwhile reduce the discharge of powder.
3). All the driving equipment adopts oil equipments special configuration, which has long using life and reliable working.
2>. Sunflower Seed Solvent Extraction Workshop
Evaporation And Steam Stripping
↑
Sunflower Seed Flakes→Oil Extraction→Mixed Oil Processing→Crude Oil
↓
Solvent Collection←Wet Cake Desolventizing→Finished Cake.
---Technology Highlights:
---Mixed oil adopts two levels process in removing impurity, dense mixed oil firstly into primary rotary liquid separator to remove larger particles, and then enter the secondary rotary liquid separator to remove impurity. After rotating liquid separation, the mixed oil nearly without solid impurities. After separation, the cleanermixed oil into the mixture oil staging tank for further precipitation, the bottom sediment of the mixing tank back into the extractor regularly by slag pump. Two process filter of the mixed oil and the use of negative pressure evaporation process, greatly reduce fouling in evaporation system, and evaporation system cleaning cycle can be extended.
---Adopting micro negative pressure process, save steam and reduce energy consumption.
---The secondary steam in the condensed water tank can be used for waste water preheating, reduce the steam consumption.
---Collection all the steam in the extraction workshop and pump into the boiler room for secondary use,effective utilize the waste heat, saving workshop production water.
3>. Crude Sunflower Seed Oil Refining Workshop
Phosphoric acid, Lye and Hot Water Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng
↓ ↑
Crude oil→Dephosphorization, Degumming, Washing→Drying and Bleaching→Filtration
↓ ↑ ↓
Soapstock Bleaching Clay Waste Clay
→ Deodorization→Refined oil.
Main equipment:
Rotocel extractor(loop type extractor), evapo-separated machine, Long tube evaporator, stripper tower, condenser, absorber, conveyor, sealing auger and so on.
1, the solvent extract equipment adopts stainless steel fixed grid tray, frequency conversion speed regulation, extract equipment storage tank feeding level is automatic control, high extracting efficiency, low energy consumption; Extracting condenser, steam degassing condenser, stripping condenser, evaporative condenser, the final condenser are aluminum alloy tube-type condenser, the condensation effect is fast.
2, wet meal dissolution using DTC toast-desolventizing, dissolution, drying in one machine. The production of finished meal powder is small, good color, toast-desolventizing level is self automatic control.
3, adopts film evaporation process, evaporation temperature is low, crude oil quality is good, energy saving, secondary steam from toaster and waste heat can be utilized, as the first evaporator heat source.
4. Steam-lift crude oil and steam mixed oil heat exchange, save energy.
5, the tail gas recovery uses the water bath type tail gas recovery device, the tail gas recovery two times utilization, reduces the solvent consumption.
Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng main equipment:
Company Information
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng Technology:
---Energy saving oil Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. Free training technological operator to ensure the trained staff can independent operation.
4. In the installation process, we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
5. After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions.
6. Warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part.
1. Q: Which kind of materials can be process?
A: All kinds of oil seeds. Such as rice bran,palm,corn germ, cottonseeds, peanut, sunflower, soybean, rapeseed, etc from the pre-treatment,pressing,solvent extraction and refining plant.
2. Q: What's the production capacity can you process?
A: 3-5000 tons per day. We can manufacture as customized order.
3. Q: How long is the warranty?
A: After installing qualified, we guarantee the main parts nature time 1 year.
4. Q: Can you install the machine in local place?
A: Yes, We are a collection of research and development,design, manufacture,installation and training,we have own experienced engines and workers team to go abroad guide the installation,debugging,training.
5. Q: What technical support and doc you can provide after confirm order?
A: 1. Craft flow chart
2. Equipment layout drawings
3. Equipment base drawings
4. Embedded pipeline of power circuit drawings
5. Electricity distribution cabinet and operation table scheme
6. Plant layout drawing
Jinan Joysun Machinery Co., Ltd. par l'exploration et la pratique continue, a mis au point un faible investissement, rendement élevé, de faibles coûts d'exploitation, de haute qualité des produits, des avantages de contrôle de facilité d'utilisation, non seulement des avantages « clairvoyante », mais aussi devant le pied.
Pendant ce temps, Produce of solvent extraction equipment for sunflower cake, cottonseed cake from Dingsheng particules adjacentes à la vis tourneront avec la rotation de la vis, entraînant la rotation de chaque particule adjacente à la vis avec la rotation de la vis, entraînant une vitesse différente pour chaque particule à l'intérieur de la chambre. Par conséquent, mouvement relatif entre les particules crée de la chaleur qui est nécessaire pendant la fabrication en aidant les protéines à changer correctement, endommager l'huile froide, diminuer la plasticité, diminuer l'huile, l'élasticité, entraînant une haute productivité pétrolière.